TITAN - High Flow Water Kit Install

• Locate the manifold on the right side of the Titan base.

• Remove the five lines going to the existing manifold.

• Remove the old manifold held in place by 2 10-32" bolts.
• Mount the new manifold in the same location. New bolts are included in the kit if needed.

• A = incoming recycled water (new line)
• B = incoming fresh water (new line)
• C = fresh water going to spindle (existing line)
  *Note: if the spindle fresh water kit is being installed, this line will get replaced
• D = liquid ring vacuum pump (existing line) If your machine doesn't have liquid ring vacuum pump remove fitting and install plug with 1/2" NPT.
• E = recycled water going to the halo. Wait to connect this line.

• A ball valve upgrade it is needed if you have this style water valve bank.
• Upgrade kit part number 99372.

• Remove the two 5/8" water lines (red arrows)
• Remove the 1/4" air line from the top of air valve (orange arrow)
• Find the flow switch cable for the recycled water and cut the tie straps that hold the cable.

• Remove the cable from the 8 port block.
• Depending on your machine model the cable could be in a different place.

• Remove the 2 bolts that hold the valve in the bracket. Uses a 3/16" allen wrench.

• With the old valve removed, the new 3/4" water valve will go in it's spot.
• Mount the new valve using the mounting hardware removed in the previous step.

• Note: the new ball valve will also come with a manual on/off valve where you can reduce water flow if necessary.

• Plug in the new flow switch cable in the 8 port block where the old one was removed from.
• Using the tie straps, bundle the new cable with the old ones and tie it back.

• Plug the cable into the new flow switch
• Plug the 1/4" air line in to the top of valve.
• The new water line will be installed later.

• Disconnect front pull cord

• If you have a water curtain, disconnect air lines.

• Remove the spindle shroud

• Remove the covers using a flat blade screw driver.
  • Start on the side with the X Axis motor.
  • Insert the screw driver and pry in the direction of the arrow, you will feel a little pop and cover should be free.
  • Some of the Titan 1000's series have tabs on the side to remove the covers.

There are 3 different covers on the carrier:

• Red arrow - Cover for the back side of cable carrier by cross travel motor
• Blue arrow - are for the spindle side.
• Green arrow - is for the middle of the cable carrier.

• The old tee bracket is located on the right side of the spindle towards the bottom.
• Remove the three lines with the red arrow that go into the tee bracket.

• There is one bolt that holds the tee bracket to the Titan. Use 9/16" wrench to remove.
• Remove the tie straps so you can pull back the 5/8" supply line back to the cross travel cable.

• Mount the new tee bracket in the same location using existing bolt.

• On the bracket where the cross-travel cable carrier attaches remove the bolt closest to the cable carrier 9/16" wrench.
• Attach the new bracket using the same bolt.

• The two 5/8" fittings need to be changed so the 90 degree fitting is on top.

• Remove the two bolts that hold the halo ring.
  • Use 1/2" wrench
  • May need rubber mallet to get the halo ring off.

• Remove the 1/2" fittings and install the new 5/8" fittings.

• Grasp the blue portion on the lock line with a pliers and pry the tip away from the pliers.
• Remove all 8 tips.

• Install the new tips. Grasp the blue portion of the lock line with one hand to keep the line from moving, push the new tips on.
• Use a side to side motion to get the tips on.

• Remove the 5/8" supply line. Pull this line back to the cross travel by cutting the tie straps that hold it in the water line bundle.
• Remove the line and fitting from position 6. Install one of the 1/2" NPT plugs where you took the fitting out.
• Apply thread sealant to plug and use 3/8" Allen wrench.

• Cut the 5/8" line that came in the kit into 2 equal lengths. Attach one line to each of the lock line manifolds.

• Use the tie straps to bundle the 2 5/8" lines back to the Tee Bracket on the back side of the cross travel.
• Attach the lines to the tee bracket.

• All the 5/8" recycled water line is going to be replaced by 3/4" rubber hose.
• There are 3 sections of line that need to be removed.
• First Line is the line that runs from old main water to the gantry tray manifold.

• Second line runs from gantry tray manifold through gantry cable carrier to the old ball valve.
• The third line runs from the old ball valve through cross travel cable carrier to the spindle.

• Cut the rubber hose so you have a 30 foot and 40 foot piece.
• Connect one end of the 30 foot piece to point E on the main water manifold using one of the hose clamps. The hose fits tight to the barb, you can apply a little soap and water to help.

• Run the 3/4" line with the other lines over to the end of the gantry cable carrier trough. Secure it to the other lines using tie straps.
• At the end of the trough the 3/4" line will not go into the manifold. Instead make a curve before going into the gantry cable carrier.

• Run the 30 foot line through the gantry cable carrier to the new ball valve. Connect the other end of the hose to point A on the ball valve.
• Use a hose clamp to secure it to the barb.

• Attach one end of the 40 foot piece to point B of the new ball valve.

• Run the line down the trough on the back side of the bridge and through the cross travel cable carrier.
• The line is a tight fit into the cable carrier you may need a second person to help.
• The dividers in the carrier may need to be adjusted to fit the 3/4" hose.
• Bundle the 3/4 hose with all the other water and air lines and secure them with tie straps.

• Attach the other end to the hose barb on the reducer assembly. You will want to place this somewhere out of the X axis cable carrier and where it won't get pinched or damaged.

• Run the 5/8" water line from the reducer to the top of the 3 Way Valve as pictured in item #9 here.

Once all the lines are secure the covers can go back on the Z Axis cable carrier.

• Red arrow - Cover for the back side of cable carrier by cross travel motor
• Blue arrow - are for the spindle side.
• Green arrow - is for the middle of the cable carrier.

Covers overlap each other, start from the spindle side.

Covers on 2000 Series tilt into place.