Quick Reference to 350 Intensifier Service Guides

This is a quick reference guide that will help you find service guides for the 350 Intensifier.

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Quick-Reference-to-350-Intensifier-Service-Guides

Machine Manual

Dynamax-350 (1)

This manual is only for Hypertherm’s Dynamax 350 pumps.

Hypertherm Dynamax 350 Manual

HIGH PRESSURE LEAKS

Leaks

In this service guide Video we will show the steps to correcting high pressure leaks on the intensifier, couplers, blocks and the cutting head.

How to Correct High Pressure Leaks video


OVERSTROKE ALARM

Consumable-3-1

How video will talk about what you need to check if you have overstroke or most water pressure control alarms on a Dynamax 350 intensifier.

How to troubleshoot Dynamax 350 overstroke Video


INTENSIFIER REBUILD

Intensifier-rotated

Video shows how to repair the high pressure cylinder seals, low pressure poppets, high pressure poppets and hydraulic seals.

Dynamax or Echion 350 Intensifier Repair


CUTTING HEAD

Javelin-Cutting-Head

In this video we will show how to rebuild the cutting head on off valve step by step. This will help if your nozzle is leaking or not closing.

How to Rebuild the Cutting Head On/Off Valve Video

Dialine-Head-1

This video will show how to remove the nozzle, mixing chamber and orifice.

Orifice, Mixing Chamber and Nozzle Maintenance Video

Saberjet-Cutting-Head

If you have the nozzle broke alarm but the nozzle is not broke then the prox could be bad. This guide will show you how to bypass the prox until you can get a new one. This guide was made on a Javelin. Your setup may look a little different.

Nozzle Broke Temporary Bypass


INLET WATER PRESSURE

Low-Water-Switch

In this video we will give a brief overview of the cutting or inlet water flow on Dynamax Intensifier Pumps and what to look for when getting these alarms.

Troubleshooting Low Water Pressure Alarms on Dynamax 550P and 350 Models


BOOSTER PUMP REPLACEMENT

booster

This is a step by step guide on how to replace the booster pump.

Booster Pump Replacement Video


GARNET

Cutting-Head

In this video we will discuss reasons and what to look for when your garnet is getting wet and clogging up.

Troubleshooting Wet Garnet Issues Video

Garnet-Flow

In this video we will show you how to set the appropriate garnet flow needed for your waterjet.

How to Set Garnet Flow Rate Video

Mini-Hopper

A step by step procedure for addressing the Mini Hopper overflowing conditions.

Mini Hopper Overflowing Issues Video

Low-Garnet-Prox

This video will show you how to replace and set up your low garnet prox on the main hopper.

How to Replace the Garnet Low Sensor Video

Mini-Hopper

This document goes through how to clean the abrasive mini hopper.

Mini Hopper Maintenance


BLEED DOWN VALVE

Bleed-Down-Valve-2

In this video you will go through how to rebuild the air actuated bleed down valve for Echion & Dynamax 350 Intensifier Pumps.

How to Repair the Bleed Down Valve: Echion & Dynamax 350 Series


HYDRAULIC TEMP ALARMS

350-Heat-Exchanger

In this video we discuss 45, 55 and 65C temperature alarms and the things that should be looked at to prevent these alarms. This will cover looking at the cooling water loop and heat exchanger. These videos are for Dynamax Predictive 550P/560P pumps and Dynamax 350 (Echion) pumps.

Hydraulic Temp Alarms Videos


SWIVEL REPAIR

3_8-swivel

High pressure swivel repair videos to rebuild the 90 degree and inline swivels on Javelin and Saberjet machines.

High Pressure Swivel Repair Video


HIGH PRESSURE SCHEMATICS

Javelin

Javelin High Pressure waterjet schematic 103020 with part numbers.

Javelin High Pressure Schematic

Saberjet-XP

Saberjet High Pressure Schematic print 94090.

Saberjet High Pressure Schematic


CONSUMABLES KIT

Consumable-3-1

Kit part number 100231 contains the most common consumable parts. You can order as a kit with the quantities listed or order individually.

Saberjet High Pressure Schematic