This is a quick reference guide that will help you find service guides for P550-560 Intensifier.
Scan to view on mobile device
Machine Manual
.png?width=242&height=197&name=Dynamax-350%20(1).png)
This manual is only for Hypertherm’s Dynamax 550/560 pumps.
Hypertherm Dynamax 550P/560P ManualHIGH PRESSURE LEAKS
In this service guide Video we will show the steps to correcting high pressure leaks on the intensifier, couplers, blocks and the cutting head.
How to Correct High Pressure Leaks videoOVERSTROKE ALARM
This video guide will talk about the main causes for overstroke and water pressure control alarms on the 550-560P intensifiers.
550-560P Overstroke / water pressure control video
INTENSIFIER REBUILD
This breakdown is for Hypertherm 550-560P series intensifier.
550-560P Intensifier Breakdown
This guide will show you how to rebuild a 560P or 550P intensifier. You may need to rebuild the intensifier because seals are leaking or you have an overstroke alarm. If you have an over stroke alarm, make sure your incoming pre and post water filter pressure is good. Also check that you do not have leaks.
CUTTING HEAD
In this video we will show how to rebuild the cutting head on off valve step by step. This will help if your nozzle is leaking or not closing.
How to Rebuild the Cutting Head On/Off Valve Video
This video will show how to remove the nozzle, mixing chamber and orifice.
orifice, mixing chamber and nozzle maintenance video
If you have the nozzle broke alarm but the nozzle is not broke then the prox could be bad. This guide will show you how to bypass the prox until you can get a new one. This guide was made on a Javelin. Your setup may look a little different.
BOOSTER PUMP
This is a step by step guide on how to replace the booster pump. This guide was made on a Dynamax 350 pump but the setup is similar to all the other pumps. Your booster bump needs to be replaced if it is not boosting the water pressure up to at least 40psi. Ideally it should boost it up to 80-100psi. These are the alarms you may see depending on what machine you are running.
Booster Pump Replacement Video
GARNET
In this video we will discuss reasons and what to look for when your garnet is getting wet and clogging up.
Troubleshooting Wet Garnet Issues Video
In this video we will show you how to set the appropriate garnet flow needed for your waterjet.
How to Set Garnet Flow Rate Video
A step by step procedure for addressing the Mini Hopper overflowing conditions.
mini hopper overflowing issues Video
This video will show you how to replace and set up your low garnet prox on the main hopper.
How to replace the garnet low sensor Video
This document goes through how to clean the abrasive mini hopper.
BLEED DOWN VALVE
In this video you will go through how to rebuild the air actuated bleed down valve.
This video is done on a 350 intensifier but is the same concept as a 550 or 560 intensifier
How to Repair the Bleed Down ValveHYDRAULIC TEMP ALARMS
In this video we discuss 45, 55 and 65C temperature alarms and the things that should be looked at to prevent these alarms. This will cover looking at the cooling water loop and heat exchanger. These videos are for Dynamax Predictive 550P/560P pumps and Dynamax 350 (Echion) pumps.
Hydraulic Temp Alarms VideosSWIVEL REPAIR
High pressure swivel repair videos to rebuild the 90 degree and inline swivels on Javelin and Saberjet machines.
High Pressure Swivel Repair Video
HIGH PRESSURE SCHEMATICS
Javelin High Pressure waterjet schematic 103020 with part numbers.
Javelin High Pressure Schematic
Saberjet High Pressure Schematic print 94090.
Saberjet High Pressure Schematic
FLUID MONITORING
Guide will show you how to clean the SMI tubes that become dirty over time. Dirty tubes can block the optical sensor and cause the fluid monitoring error.
CONSUMABLES KIT
Kit part number 100237 contains the most common consumable parts. You can order as a kit with the quantities listed or order individually. This kit is for a Predictive Series P50-S Intensifier.
Kit part number 100234 contains the most common consumable parts. You can order as a kit with the quantities listed or order individually. This kit is for a Predictive Series P60-S Intensifier.