Selecting the right equipment is crucial for stone fabricators looking to maximize productivity and profitability. When it comes to cutting thin veneer quickly and efficiently, the ThinStone® TXS Veneer Saw from Park Industries® offers versatile options tailored to different production needs.
To guide you in selecting the right veneer saw for your shop, this overview highlights the key features and benefits of each ThinStone TXS Veneer Saw model, helping you choose the best fit for your needs.
What is a Veneer Saw?
A veneer saw is a specialized architectural machine designed for cutting thin slices of natural stone, and brick, known as thin veneer or stone cladding. These thin cuts are used in decorative applications like facades, fireplaces, and walls.
Unlike traditional saws, veneer saws are built to make precise, uniform cuts in various types of stone including limestone, sandstone, and granite, as well as brick. Veneer saws offer the fastest, most efficient method of creating thin veneer while minimizing waste.
This precision is essential for producing high-quality, consistent stone veneer for both commercial and residential architectural projects. With a veneer saw, fabricators can efficiently meet the growing demand for natural stone aesthetics in architectural designs.
Understanding ThinStone TXS Veneer Saws
Park Industries, North America’s leading veneer saw manufacturer, offers stone fabricators with three advanced models of ThinStone TXS Veneer Saws: the TXS-3000 Whisper, TXS-4500, and TXS-4800. Each machine is designed to cater to various fabrication requirements, making them suitable for a wide range of projects, from residential renovations to large commercial endeavors.
The ThinStone TXS Veneer Saws stand out for their ability to produce high-quality thin veneer stone efficiently, revolutionizing the way fabricators handle natural stone.
Key Features Across All Models
Even though there are different models of TXS Veneer Saws, they all share key features that ensure consistent, high-quality performance for any stone veneer production operation. Here are the standout features across the series:
Consistent Performance & Superior Safety: The TXS machines eliminate the inefficiencies and hazards of outdated chop saw methods. Unlike traditional chop saws, which were dangerous to operate due to exposed blades, the TXS Veneer Saws feature enclosed sawing systems, significantly enhancing operator safety.
By producing uniform thin veneer pieces and allowing fabricators to cut both flat and 90-degree corner pieces, these machines maximize productivity and profit margins. You can trust all models to have consistency and safety across the board.
Flats & Corners: All TXS ThinStone Saws have the ability to precisely cut veneer flats and 90-degree corners, ensuring that every piece meets exact specifications for a wide range of applications.
Simple Operation: Designed with the operator in mind, the TXS machines feature user-friendly touch-screen controls that allow for easy adjustments. Fabricators can effortlessly set the desired veneer thickness and control the belt speeds, whether manually or automatically. This level of simplicity translates to shorter training times and quicker onboarding for new operators.
Amp Control Feature: One standout feature of the TXS Series is the amp control system, which optimizes power usage based on the material being cut. This innovation not only enhances the machine’s overall performance but also reduces wear on components, prolonging the machine’s lifespan and improving maintenance efficiency.
Exploring Model Variations
When determining which TXS machine is right for your shop, consider several critical factors:
90-Degree Corner Efficiency: While the TXS-3000 Whisper requires two passes to cut 90-degree corners, the TXS-4500 and TXS-4800 models handle these cuts in a single pass, offering greater efficiency for larger projects.
Noise Levels: The TXS-3000 Whisper is specifically designed to operate quietly, as the name implies. This sound-dampening and noise containment system makes it an ideal choice for fabricators who want to minimize noise pollution without sacrificing performance.
The TXS-3000 has ‘whisper’ written on the side of it. Whisper is an oxymoron in this industry. We turned it on, and sure enough, it runs quietly. The engineers outdid themselves on this one! Usually, the combination of a saw grinding against the rock makes some sort of noise, but we are not hearing it.”
Tom Stobbe, President of Owen Sound Ledgerock
Operational Costs: It’s essential to evaluate the long-term operational costs associated with each machine. Consider factors like maintenance, energy consumption, and consumable materials. A higher-performing machine may require a larger initial investment but can lead to significant labor savings and improved material yield over time.
Initial Investment: Understanding the financial implications of each model is crucial. The TXS-3000 Whisper is the most budget-friendly option, making it a great starting point for new fabricators or those looking to expand their capabilities without a hefty investment. On the other hand, the TXS-4500 and TXS-4800, while pricier, may provide a return on investment through increased efficiency.
Full Comparison
To help you compare the options, here’s a breakdown of the key specifications for each ThinStone TXS Veneer Saw model.
Specification | TXS-3000 Whisper | TXS-4500 | TXS-4800 |
---|---|---|---|
Cut Type | Flats + Corners | Flats + Corners | Flats + Corners |
Arbor Motor(s) | 50 HP | Two 40 HP (50 HP Optional) | Two 50 HP |
Blade Size | Up to 48″ | Two 40″ (Both Blades Used at Once) | Once 40″ & One 48″ (Both Blades Used at Once) |
Maximum Depth Cut | 16″ | 12″ | 16″ |
Cutting Speed | Up to 120″ per Minute | Up to 120″ per Minute | Up to 120″ per Minute |
Amp Control | Auto | Auto | Auto |
90-Degree Corners | Two Passes | One Pass | One Pass |
RPM’s | 250 – 1050 | 250 – 1050 | 250 – 1050 |
Sound Dampening System | Yes | No | No |
Stone Separator Conveyer | Yes | No | No |
Material Type | Brick, Stone (Sandstone, Limestone, and Granite) | Brick, Stone (Sandstone, Limestone, and Granite) | Brick, Stone (Sandstone, Limestone, and Granite) |
Footprint Including Clearance (L x W x H) | 23′ 0.5″ x 16′ 7.125″ x 11′ 8″ (with shroud open) | 26′ 7.25″ x 18′ 7.5″ x 6′ | 26′ 7.25″ x 18′ 7.5″ x 6′ |
Weight | 9,800 lbs. | 15,500 lbs. | 15,500 lbs. |
Which Machine is Right for You?
Selecting the ideal ThinStone® TXS model depends on production needs, project types, and budget. You don’t have to make this decision alone as Park Industries® experts are here to help guide you through the process. We’ll ensure the veneer saw you choose aligns with your shop’s goals and future growth potential.
TXS-3000 Whisper Verdict: This model, while smaller with only one blade, offers a variety of upgrades (like it’s Whisper technology, separator conveyor, and spray bar washing) to make life as easy as possible for its operator. It also offers the lowest price point of Park Industries veneer saws, but still packs plenty of production punch for quickly producing thin brick and stone veneer.
TXS-4000 Series Verdict: The 4500 and 4800 models put production speed first and foremost. With dual blades and up to two 50hp arbor motors, the TXS-4000 series offers unmatched performance for cutting straights and flats. Whether you’re handling high-volume demands or complex cuts, these saws excel at delivering consistent, reliable output. They can simply pump out all types of veneer parts non-stop, always completing the job in a single pass.
Whether you’re looking to scale production or enhance precision, we’ll find the best fit for your needs. Our team can help you achieve maximum efficiency and profitability by selecting the right machine.
With You Every Step of the Way
Park Industries® has served the stone industry since 1953. With our focus on precision, performance, and peace of mind, you can know that each piece of equipment we sell will meet your needs. We believe that the best equipment should come with unparalleled support, so you can focus on what you do best — fabricating high-quality stone products.
Contact us today and equip your shop with proven and profitable solutions, backed by the industry’s best customer support.